ECHOMAC® FULL BODY TESTER


Ultrasonic Spin-the-Tube Inspection System with APC Pitch Control Technology

Technology

High-speed Ultrasonic (UT) Systems enable a full volumetric examination of materials and are designed to detect surface, subsurface, internal and dimensional flaws. This type of testing utilizes high-frequency sound waves that are transmitted throughout the material being tested in order to conduct a thorough inspection.
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    Features:

    • Handles material size changes with just one knob to adjust the roll separation, using the convenient diameter scale.
    • Detects longitudinal and transverse defects, wall thickness and lamination to the 5% and 10% level in tube. Also detects inclusions in bar.
    • Tests materials with ovality, and ones that are not as straight as is usually required by other test systems.
    • Can be seamlessly installed into an existing production line, whether new or an upgrade of an older unit.
    • Eliminates the need to adjust transducers for different tube or bar diameters.
    • Ensures that sound entry point and incident angles remain constant for any material size.
    • Can be configured for 5-direction capability.
    • Uses multiple UT element arrays and/or discrete elements, depending on test specifications.
    • Includes premium grade precision conveyor, designed from the perspective of nondestructive testing (NDT) for spinning tube or bar applications.

    At the heart of the Echomac® Full Body Tester for Ultrasonic (UT) Testing of Spinning Tube and Bar is the unique Adaptive Pitch Control (APC) transducer carrier and the precision design “Spin-The-Tube/Bar” conveyor.

    With the use of a simple dial-in pitch controller, the operator can set a precise angle of helical pitch for the conveyor’s rotation of the tube/bar. The conveyor spins the material longitudinally past the ultrasonic transducers at the correct pitch, and the APC follower rolls automatically adapt to this angle.

    • Versatile Ultrasonic Inspection system can be applied to tube, pipe and bar-stock applications.
    • Precision conveyor with powered roller heads automatically calculates and maintains helical pitch of inspection.
    • Multi-channel Test Head Assembly with easy one-knob adjustment for different diameters.
    • Tolerates materials with lack of straightness.
    • Material diameters between 50mm and 355mm (2”-14”) without changing bushings or glands.
    • Uses familiar Echomac® FD electronics.

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